Fully fast automation equipment for inspection of ABS Tone-wheel bearing in factory automation assembly line.

Between machines in customer's factory automationline, this unit can probe and inspect various ABS Tone-wheel bearings as the best quality and high performance in short time. (The input and output interface from before and after machines should be added)* The outgoing is differ from each customer's request.

Description of exterior

• The appearance is different from requesting of customers but the general composition and shapes are almost similar to below one.
• 

Main Electrical Box

: Including PLC, the components in this box control seach moving parts and operation.

Display Monitor

: Showing the current states, operation signals and the testing result. And more the touch
  function can control options without a keyboard or mouse.
  (A keyboard and a mouse are in the default package)

Transfer Unit

: Transferring an ABS bearing between each station.

Sensor Moving Stage

: Installing various sensors per ABS Tone-wheel and gathering signals.

Rotation Motor^(inside)

: Simulating the wheel's rotating.

Industrial PC

: Pentium I7 Industrial PC including data acquisition system, determining the quality of object.
  (Object mean seach ABS Tone-wheel in a bearing)

Inspection Stage

: Holding an ABS wheel bearing during measurement time at high rotating speed.
  (normally250rpm)

Press Jig

: Preventing the shaking movement of an ABS wheel bearing during measurement time at
  high rotating speed.

OP Panel

: Controlling each part's movement manually with the rotating switches to check the movement
  condition.

Signal Tower

: Showing the current operation of the inspection unit.

Advantage

• · C/T time is up to12 seconds at automation operation
• · Stand-alone operation in automode
• · Reliable measurement result over 8 years
• · Deep experience technical supports for the inspection area

Measurement Ability

• Upper units support many kinds of Tone-wheel ABS sensors. Today most kinds of automobiles has ABS(Anti-Lock Breaking System) function. For this function, ECU(Automobile's CPU) has to know the current speed of wheel(tires) when to stop a car to be safe pushing a break pedal in a car on dangerous condition such as on wet motorway or a sudden stop.
• 
• So ABS sensor is one of those the needed parts. The types of the ABS sensors in use are separated with ACTIVE, PASSIVE,GAUSS and Bi-directional sensor. These sensors generates the different output signal waves per each type when detecting each tooth of ABS Tone-wheel. This unit is compatible with the upper four kinds of sensor types, ACTIVE, PASSIVE, GAUSS and Bi-directional but they are optional function which customer can choose.
  ( * The option means the application program and some mechanical jigs are changed following the measurement object)

Measurement type

• · ACTIVE sensor
• · PASSIVE sensor
• · Gauss sensor
• · Bi-Directional sensor
• Upper All products can inspect four kinds of ABS Tone-wheel sensors, those are ACTIVE, PASSIVE, GAUSS and Bi-directional sensors all together.
• Customer can choose options or upgrade when it needs.

Monitoring touch Panel

• To monitoring the current operation or the current error state including the alarm messages, this unit has a touch monitor to show the information people directly and easy way in front of the OP panel. Through this touch panel, user can control the each movement of the parts instead of the OP panel switches, monitors the current operation state and also inputs /outputs of internal sensors including PLCI/Os.( * PLC is an internal controldevice)
• 

• This unit has the below mainmeasurement function.
• · Signal voltage level, current value or magnet level
• · Pulse count, Pole count, tooth count (differfromsensor)
• · Rising / Falling time
• · single pitch deviation
• · Total pitch deviation
• · Duty
• · Pitch value
• · Symmetric value
• (Adding more items available from custom specification) Inaddition the measurement application has data-logging function of all inspection data, transmitting data to the central server, configuring user specification, registering new model and other useful function such as R & R (Runand Repeat) inside.
• 

More information

• The current web-page opens in short time and this may not have fully information for each product so please contact us for more valuable information.